If you need to cut some aluminum profile at home, and you don't want to damage any table, this is how to cut the aluminium just using an arc saw, a shelf board and a cheap miter box.

How to cut aluminum angle bar. How to cut aluminium with an angle grinder? Absolute best way to cut aluminum. If you turn the tool at 90 degrees, you will see.

Cut aluminum with your miter saw. Cut it with a jigsaw. Clamp the metal, put a bit of wax on the blade, cut slowly.

Seriously, just use a miter saw. Either way would be cheaper ,. Set up your power tool after getting everything prepared and put on all safety.

They’ll make pretty quick work of aluminum angle, but it’ll be trickier to keep the cut straight for subsequent joining. If you want to cut 10mm, put tape 5mm from the end of each side. Using abrasive cut off wheels work, but there is a whole better option.

If this turns out to be a little rough, you can go through the large uneven burrs of. Another option is a band saw with a bimetal blade. Draw the circle and then drill the edges with a seris of 1/4 or so holes then knock it out and smooth it up with a file.

Set up your angle grinder. How do you cut thick aluminum bars? Larry jan 24, 2004 #3 led newly enlightened joined aug 9, 2003 messages 65 location san diego, ca.